Longer Service Life
Because we use top-quality wear materials our products last longer, thereby extending the service life of each product.
ME FIT Programs
We offer integral and technical solutions to help our customers tackle the unique challenges at each mining operation and to positively impact priority KPIs: tons per hour, safety management, availability and maintainability of equipment, risk prevention, among others.
We design solutions to help our customers achieve their goals by combining crusher wear parts with technology tools, advice, training and monitoring — all of which allow us to create value in our customers’ processes.
Products and services
We are leaders in providing wear solutions for crushers. Our wear components are specifically designed and developed using alloys tailored to each application and location within the actual crusher.
We have the ability to adapt to any type of equipment customers may have on site.
Wear components for crushing processes are subjected to severe impact and high abrasion, requiring solutions made from high-strength and abrasion-resistant alloys. ME Elecmetal is the leader in offering wear solutions to crusher operators. We provide wear parts for primary, secondary and tertiary crushing applications for the mining, aggregate and recycle industries with optimal designs and alloys specifically developed for each application. We will help tackle any customer challenge, while striving to maximize the benefits we provide.
Because we use top-quality wear materials our products last longer, thereby extending the service life of each product.
Because our products have a longer service life, they require less frequent preventive maintenance, which in turn frees up more time for production.
Our crusher products are designed to be replaced as quickly as possible in order to keep down times to a minimum.
Our technology and designs are instrumental in enabling us to anticipate possible component failures or wear so that we can notify our customers in time to make changes that will prevent unscheduled downtime.
The ME FIT Crushing program focuses on improving efficiency in the first stage of ore comminution, reducing processing costs and optimizing crushing equipment availability and reliability.
Our goal is to exceed the expectations of our customers, as we support them throughout the entire process, making sure we deliver quality, customized and strategic integral solutions.
We have more than 120 customers in 56 countries
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CrushingChanges introduced to processes in mining can affect both current and downstream operations. At ME Elecmetal, we understand that every decision made is absolutely critical. Before proposing changes to our customers, we run a series of simulations and tests, so we can be confident that the solutions we are developing will minimize any risks or adverse effects.
FEA simulations are employed to simulate strain, stress, force, displacement, velocity, acceleration, etc. ME Elecmetal’s FEA simulations make it possible to reproduce the mechanical behavior of both liners and the mill, under multiple operating conditions in order to avoid unwanted failures, optimize processes and components, and reduce the time required for new product development.
DEM simulations have become an essential tool in the design and optimization of equipment used in grinding and crushing. ME Elecmetal’s DEM simulation software tools allow our customers to better understand the downstream effects of liner design changes. Our 3D simulations and virtual mill and crusher models help quantify solutions for operational challenges related to crushing and milling; providing energy utilization, power consumption, tons processed and impact force, among others.
Learn more about ME FIT Crushing:
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CrushingME Elecmetal’s Wear and Performance Tracking reports provide historical operating parameters and wear profile data to help predict remaining life of equipment components, compare current wear rates vs. historical wear rates and much more.
The measurement process utilizes 3D laser scanning technology which can measure up to one million data points per second and an ultrasonic device to measure liner thickness. Once the information is collected, it is uploaded to an electronic data base. Based on this data, a timely report is generated, providing information that enables our customers to make informed maintenance and operational decisions.
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CrushingME Elecmetal is your source for crusher safety products in North America. We offer:
Contact your account manager or request a quote for more product information.
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CrushingOur customers’ day-to-day activities demand expert support and the highest level of technical expertise throughout the maintenance process.
ME FIT Crushing Application Engineers have extensive experience and knowledge to assist in the installation, start-up, and deviation analysis of your crushing equipment.
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CrushingTo support our supply and service strategy, ME Elecmetal relies on a dedicated multidisciplinary team able to communicate the best practices and standards we have learned and developed over our 100 + years of experience.
Our customers are provided with all this knowledge as part of each new ME FIT Crushing endeavor, for a common understanding of the issues and opportunities that allow us bridge operational gaps to optimize each crushers performance.
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CrushingOur mainframe liners protect the areas inside the equipment that come into contact with discharge particles — mostly fines — which is why they are manufactured to offer outstanding performance in highly abrasive conditions.
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CrushingPrimary stage crushing chambers play a key role in the comminution process. ME Elecmetal can design and manufacture primary mantles for any type or brand of gyratory crusher, and we provide our customers with custom solutions specific to their operational requirements.
ME Elecmetal’s primary gyratory crusher parts help customers optimize their crushing process, reduce downtime and increase profitability.
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CrushingME Elecmetal’s metallurgists were the first to successfully develop through-hardened alloy steel to replace traditional Hadfield manganese concaves. Our design engineers worked closely with end users to develop the “locking pin” concept to hold in concave segments. We also work with major crusher manufacturers to develop safer lifting techniques for concaves. Our designs are tailored to meet specific application requirements and operating objectives and are suitable for processing minerals in a variety of particle sizes: coarse, medium or fine.
ME Elecmetal concaves:
• Significantly increase wear life
• Eliminate the need to “scarf” concave joints
• Require no “key” concave
• Use locking pins for ease of installation
• Use drilled and tapped inserts for safe lifting
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CrushingBottom Shell Liners (pinion shaft and arm guards) protect the eccentric assembly in gyratory and cone crushers are subjected to significant wear and high abrasion in some cases. ME Elecmetal offers optimized designs and materials to reduce wear rates.
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CrushingME Elecmetal’s rim liners are manufactured with manganese or alloy steel and are designed to withstand high impact and abrasion. Optimized designs may include rock beds and various thickness options.
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CrushingME Elecmetal designs secondary crusher wear parts that increase the useful life of your equipment and provide the best total cost of ownership. Our cheek plates are manufactured with manganese or alloy steel and are designed to withstand high abrasion.
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CrushingWe offer standardized abrasion-resistant Chock Blocks for increased wear protection.
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CrushingME Elecmetal designs and manufactures wear parts for any type or brand of jaw crusher for use in both mineral, aggregate and recycle processing. Our customers can rely on us to develop made-to-order jaw crusher wear parts for their crusher’s specific operation conditions.
• Jaw plates
• Side plates
• Wedges
• Full range of tooth styles
• Optimized jaw tooth profiles
• Premium manganese steel in standard and multiple ultra-alloy options
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CrushingSpider caps play a critical role in distributing the feed throughout the crushing chamber. Our custom designs can help optimize high wear areas and enhance wear life under a variety of operating conditions.
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CrushingSpider Arm Guards play a critical role in distributing the feed throughout the crushing chamber.
Our designs can help optimize high wear areas and enhance wear life under a variety of operating conditions.
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CrushingBowl liners for compression crushing are often OEM designed, however these designs may not always be the best option for a crusher’s actual operating conditions.
ME Elecmetal provides cone crusher wear parts for most brands of crushers that are specifically designed for your crushing operation.
Our bowl liners are manufactured with high-impact resistance manganese steel in standard and multiple ultra-alloy options.
Product /
CrushingMantles for compression crushing are often OEM designed, however these designs may not always be the best option for a crusher’s actual operating conditions.
ME Elecmetal provides cone crusher wear parts for most brands of crushers that are specifically designed for your crushing operation.
Our bowl liners are manufactured with high-impact resistance manganese steel in standard and multiple ultra-alloy options.
To get a quote, please select from equipment specifications that appear in the drop-down lists and some details regarding your project. Enter your contact information and an account manager will contact you as soon as possible.
If you need assistance, additional information or are looking for a more specific solution, please provide your contact information and an account manager will contact you as soon as possible.
ME FIT Programs
Products and services
Mining 4.0
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